McAlister Process Engineering

Track record

Three bodies of work, spanning thirty years, in scale-up, capital delivery and operations.

Chief Technology Officer — Samsara Eco

Enzymatic plastic recycling, laboratory to pilot plant

Took enzymatic plastic recycling from laboratory data to pilot plants producing commercial-grade PET and Nylon-6,6 monomers. Delivered the R&D plant in eight months. Built the technical function from one person to eighteen, and brought the Owner's Engineer function in-house after initially engaging a third party.

Smorgon Consolidated Industries

PET depolymerisation, bench to 24/7 production

Took a food-contact PET depolymerisation process from bench scale to pilot to 24/7 full-scale production. Ran the US FDA trial work required to sell into food-contact applications. The process was commercialised through a joint venture.

Hazardous waste operations — $17M business, 45 staff

Operations leadership and capital delivery

Solvent recycling, water treatment, a NATA-certified laboratory and oil processing at Moomba. Capital projects from $2M to $15M delivered inside live operating plant.

I was put back into that business after a serious vehicle accident grounded the fleet and triggered regulatory investigation. I rebuilt the leadership team and restored licence compliance to 95%.

Detail on any of these is available on request.